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THE LINK BETWEEN PROCESS AND OPERATOR
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- Provire -

Specialism

Provire has been a specialist in the design of Human Machine Interfaces (HMI) for the process industry for over 20 years. Provire translates the data supplied from the controllers / plc into information for the process operator. As an independent company with more than 20 years of experience, Provire provides the perfect connection between industrial processes and process operator.

When designing the operator interface, all available data is provided with relevant context, so that the operator has the correct information at a glance for optimal process operation.

Provire mainly works with the ABB process control system; ABB Ability tm system 800xA. Specific knowledge and experience has resulted in the realization of more than 100 projects for ABB.

RECENT PROJECTS

Cabot
800xA Industrial IT - Migration - PG2


Tronox
800xA Industrial IT - High Performance


Ultra Puur Water
AdvantMaster - 800xA Industrial IT


AGFA M159
Migratie Advant - 800xA Industrial IT


Ramspol kering
AC800M - 800xA Industrial IT


Brouwerspuisluis
AC500 - Compact HMI


Prayon verlading
DCI system six - 800xA Industrial IT


Arcelor Mittal
conversie - 800xA Industrial IT


Annen drinkwater distributie
AdvantMaster - 800xA Industrial IT


Mussel drinkwater distributie
AdvantMaster - 800xA Industrial IT


Valtherbos drinkwater distributie
AdvantMaster - 800xA Industrial IT


Wildlands waterbehandeling
AdvantMaster - 800xA Industrial IT


URENCO
conversie Advant - 800xA Industrial IT


Activities

Provire's activities are not only limited to the design of operator interfaces for new-build installations, but also focus on existing industrial processes.

New technological developments ensure that more and more data becomes available that help to increase the reliability and efficiency of industrial processes.

The operator interface plays an important, if not the most important, role in translating this data into the correct information for the operator. Presenting all relevant data in a structured way helps the operator to control the process, and to make decisions before an abnormal situation occurs. A well-designed operator interface is of the utmost importance to achieve optimal efficiency from the production process. Provire is specialized in designing the optimal interface.

Provire both designs the optimal interface for new processes, but also adapts outdated interfaces when new data is available. It is also possible to convert outdated interfaces to the new standard using High Performance display elements.

Provire's activities concern the design / adaptation of interfaces for:

  • Existing processes
  • Expansion of process / installation
  • Upgrade operating system
  • New processes

Conversion from UNIX (Adva Command) to ABB Ability tm system 800xA is also one of Provire's activities.


Design

An effective operator interface for industrial processes is determined by the way it is designed. Provire follows as much as possible the guidelines for the design, implementation and maintenance of Human Machine Interfaces for industrial plant operations, contained in the standard: ANSI / ISA - 101 Human Machine Interfaces for Process Automation Systems.
The activities consist of:

  • Building static and dynamic element libraries based on the functional and technical specifications.
  • Manufacturing displays using the newly designed static and dynamic elements.
  • Setting up the navigation structure.
  • Setting up the operator workplace.
  • Taking care of the interface acceptance test (Factory Acceptance Test).
  • Taking care of the design specifications.
  • • Manufacturing the display element reference manual.

The new standard, ANSI / ISA-101, has been developed to provide operators with the correct information that helps them to adjust or intervene in the production process in a timely manner.

The video below shows the difference between data and information, and how newly developed elements provide the operator with all relevant information at a glance.

video

Design process

With the help of the Functional Specification and a conversation with the operators, or a representative of the operator group, a display element and object library is set up.
The display elements and objects are then placed in a concept display, possibly with simulation.

The concept display serves as a "chat image" where the status information and operating options can be discussed with the operators.

After the evaluation, the result is processed and the libraries adapted or expanded. During the project a number of evaluation moments take place so that the end result meets all requirements.

notice

Provire closely follows publications, research and the latest developments in the field of new standards for designing operator interfaces. This knowledge in combination with years of experience guarantee a high-quality HMI for now and the future.

Interactione

Provire designs the optimal interface by closely involving the process operator in the design process. This applies to interfaces with:

  • New processes;
    Provire is the perfect connection between the software engineering and process operator, when new automation software is developed. What goes without saying for the software engineer can be confusing for the operator, resulting in misinterpretation. With the knowledge and experience of Provire, the available data can be provided with context and the operator has the correct information at a glance.
  • Existing processes;
    When the automation software remains unchanged but the operating system is modified or upgraded, the operator's experience of operation is important to the design process of the new interface. The process operator knows better than anyone what the bottlenecks are of the existing interface. In the new design these bottlenecks will be resolved in collaboration with the operator.

Location

The design of the HMI can take place at Provire as well as at the automation company or customer.

Provire designs interfaces in a virtual environment using VMWare Workstation Pro. The advantage of a virtual environment is that the development of the elements and displays cannot disrupt the existing process.
Progress is periodically evaluated and tested. After approval of the newly designed interface, it is implemented in the operating system.

If an operating system has a separate engineering or training station, the newly designed interface can run alongside the old interface for a period of time. In this way, the operators can become familiar with the new interface and it is possible to fall back on the old system in case of calamities.